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EverDeck

Structural Evolution by IGI Corp

EverDeck is a structural foamed polymer made from recycled raw materials (polypropylene) - extremely durable and practical. It most closely resembles "plastic wood". Boards, beams, and strips that can be used to assemble any products. It is an advanced next-generation structural material that combines the lightness of wood with the resistance of technical polymers.

EverDeck technical structure

What is EverDeck?

EverDeck is a technological fusion of material science and ecology. Its unique micro-cellular structure makes it lighter than wood (550 kg/m3), while maintaining strength comparable to metals and advanced polymers.

Unique Features

The material does not absorb moisture (0.1%), is completely resistant to rot and biological degradation, as well as aggressive chemicals. 100% recyclable.

Key Material Advantages

Flexibility and Shape Memory

Unlike traditional composites, EverDeck exhibits unprecedented structural flexibility. The profile can be bent in a wide radius without the risk of cracks or permanent deformation. This opens up entirely new possibilities in building boards, curved fences, and decorative elements.

  • Dynamic adaptation to stress
  • Possibility of curved prefabrication
  • No "brittle fracture" effect typical for GRP
EverDeck flexibility test

Bonding Technology: Welding and Gluing

Due to its thermoplastic nature, EverDeck profiles can be permanently heat-joined (welded/fused), creating monolithic, leak-proof structures. This is a unique feature.

  • Work like wood: Easy to saw, drill, screw, and nail without risk of cracking.
  • Thermal welding: Ability to create leak-proof tanks and troughs.
  • Homogeneous structure: No need for screws in moisture-exposed areas.
  • Gluing: Quick assembly using standard polymer adhesives.
EverDeck welding
EverDeck technical specifications

Durability and Extreme Resistance

EverDeck was designed for the most aggressive environments where traditional materials degrade. The following comparison confirms its unbeatability in difficult physical and chemical conditions.

Property Class / Value
Chemical Resistance Highest chemical resistance among all plastics. Hypoallergenic material, widely used in food and medical industries.
UV Stability from 3 to 25 years. Tailored to client requirements.
Operating Temperature -30 deg C to +110 deg C
Flammability Class Tailored to client requirements

Material Characteristics Comparison

Characteristics EverDeck Wood (Pine) GRP Composite
Density (kg/m3) 250 - 500 500 - 600 1500 - 1800
Flexural Strength 20 - 80 MPa 30 - 50 MPa 80 - 120 MPa
Moisture Absorption ~0.1% (Zero) 20 - 40% (Rotting) ~0.1%
Lifespan 30+ years 2 - 3 years (without maintenance) 50+ years

The Circular Revolution

EverDeck is part of the circular economy. We use 75% recycled materials, turning waste into the foundation of modern infrastructure. By choosing our material, you protect natural resources without compromising on quality.

  • 75%+ Recycled Content: Drastic reduction of carbon footprint.
  • 100% Upcycling: Every element can be processed into a new product.
  • Hygienic Certificate: Safe for humans, animals, and the environment.
  • Alternative to wood: 30+ years durability without deforestation.
EverDeck environmental harmony

Agriculture and Livestock

Innovative fencing and housing systems. Material resistant to ammonia, slurry, and intensive high-pressure washing.

EverDeck Equestrian

EverDeck Equestrian

Professional stall systems and arena boards. EverDeck eliminates splinter risks, does not absorb odors, and is completely resistant to uric acid and moisture.

  • Animal safety - no splinters or impact cracks
  • Quick disinfection - no bacterial habitats
  • Premium aesthetics without painting

Agro Systems: Fencing

Partitions for modern pig and cattle barns. Non-porous material that does not soak up odors and resists aggressive chemical environments.

  • Resistance to ammonia and hydrogen sulfide
  • Bright variants (white/cream) for biosecurity zones
  • Modular mounting and easy leak-proof welding
EverDeck Agro
EverDeck Pasture

EverDeck Pasture

Fence posts and fencing systems for fields. Forget about rotting wood and rusting metal. EverDeck does not require foundations in many applications and does not react with the soil.

  • Does not rot in contact with wet ground
  • Chemical neutrality - safety for crops and soil
  • High mechanical strength and UV resistance

Biosecurity and Sanitation

Solutions for car washes, slaughterhouses, and sanitary zones in agriculture. White Hygiene+ profiles allow for instant high-pressure washing and meet rigorous sanitary standards.

  • Ease of cleaning (non-porous surface)
  • High brightness facilitates cleanliness inspection
  • Resistance to intensive disinfectants
EverDeck Hygiene Cleaning

Construction and Infrastructure

Solutions for critical infrastructure and industry. EverDeck replaces concrete, steel, and wood where corrosion and moisture prevent operation.

EverDeck Substructure

Construction and Substructure

Ideal material for terrace joists and reusable formwork. Concrete does not stick to EverDeck boards, allowing for multiple uses without chemical cleaning.

  • Constant geometry - no warping under the influence of moisture
  • Easy installation with woodworking tools
  • Possibility of building self-supporting structures
EverDeck Marine

Marine: Docks and Wharves

Material that is not afraid of salt water, frost, or UV rays. Ideal for floating docks, wharves, and technical platforms in ports.

  • Anti-slip surface (even when wet)
  • Zero degradation in water (0.1% absorption)
  • Extreme lifespan - 30+ years maintenance-free
EverDeck Car Wash

Industrial Car Washes and Sanitation

EverDeck is the only material combining lightness with full resistance to aggressive cleaning chemicals. Ideal for cladding automated car washes and walls in industrial facilities with increased sanitary requirements.

  • Resistance to detergents and degreasers
  • Possibility of leak-proof panel welding (no joints or seams)
  • Fast installation and high room brightness (Hygiene+)

Architecture and Space

Design meets technology. Maintenance-free systems for modern homes, gardens, and public spaces. The aesthetics of wood without its weaknesses.

EverDeck Premium Fencing

Premium Residential Fencing

Fencing systems that define modern architecture. EverDeck requires no painting and never loses its color under the sun. The perfect combination of privacy and elegance.

  • No need for annual impregnation
  • UV resistance (Class 4-5) - no fading
  • Any configuration (vertical, horizontal)

Garden Gazebos

Exclusive small architecture. EverDeck structures combine composite rigidity with visual lightness. A place of relaxation that will stand the test of time and any weather.

  • Structure for years without maintenance
  • Integration with LED lighting possible
  • Complete resistance to frost and cracking
EverDeck Garden Gazebo
EverDeck Terraces

Terraces and Walkways

Walkways, paths, and terraces that are safe and durable. EverDeck material has natural anti-slip properties and does not splinter.

  • Anti-slip even in rain
  • Safe for bare feet
  • Easy water drainage and no moss

Tool Sheds

Solid and aesthetic sheds for garden equipment. A safe and dry place for your tools, bikes, or lawnmower all year round.

  • Quick panel assembly
  • Mechanical strength and impact resistance
  • Design matching modern architecture
EverDeck Tool Shed

Urban Architecture

Benches, planters, and trash bins for cities and municipalities. EverDeck is a vandal-resistant material, difficult to scratch and easy to keep clean. Modern design that integrates with any space.

  • Increased hardness and vandalism resistance
  • Easy removal of graffiti and dirt
  • Possibility of permanent welding and joining of elements

Transport and Logistics

Extreme durability for the toughest tasks. EverDeck in the service of logistics - from trailer protection to intelligent warehouse systems. Material that does not break under pressure.

EverDeck Trailer Protection

Transport: Trailer Protection

Forget about damaged trailer floors and walls. EverDeck panels protect the vehicle structure from impacts of pallets and forklifts, while facilitating cargo movement.

  • High slipperiness facilitating loading
  • Impact absorption without cracking (solid profile)
  • Easy cleaning (especially important in refrigerated transport)

Industrial Bumpers

Heavy protection for your warehouse. EverDeck bumpers protect high-bay racks, gates, and wall corners from costly damage caused by forklifts.

  • Vandal resistance and abrasion resistance
  • Possibility of mass coloring (warning colors)
  • Integrated mechanical mounting system
EverDeck Industrial Bumpers
EverDeck Logistic Max Pallet

Logistic Max: Specialized Pallets

The future of sustainable logistics. Pallets made in EverDeck technology are a practically indestructible solution that eliminates the problem of cracking wood, protruding nails, and bacterial habitats.

  • Full HACCP compliance - total resistance to chemicals and steam
  • Load capacity exceeding standard wooden solutions
  • 100% recyclable (Circular Economy) - sustainability.

Unlimited Possibilities

The solutions presented above are just a fraction of what EverDeck technology offers. Our material is an ideal foundation for any project where durability, ecology, and resistance to demanding conditions matter.

Have a unique technical challenge? Looking for a material that survives where wood and steel fail?

Exclusive Distributor: IGI sp. z o.o.

biuro@igi-corp.pl

NIP 6793092358 | KRS 0000459250 | REGON 122854199

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